BRAKE TESTING

Optimal Material Pairing for Brake Discs and Brake Pads: Fully Automated Testing in our Test Center.

We are one of the leading testing centers in Germany specializing in the evaluation of brake discs and brake pads. Using our state-of-the-art brake test benches, we conduct fully automated tests to determine the load limits, friction curves, and lifecycle of brake discs and brake pads. By simulating various driving profiles with customer-specific parameters such as vehicle weight, speed, outside temperature, and terrain conditions, we identify the optimal material pairing according to specific requirements. Additionally, we offer static or dynamic testing services for chassis, engine, and gearbox bearings, as well as air springs, to assess hysteresis, damping, and progression. We are also capable of testing switched motor bearing systems or level-regulating air suspensions. With our team of highly qualified calculation specialists, backed by extensive experience in conducting several thousand FEM calculations for a diverse range of customers, we provide accurate and reliable results. Our cutting-edge hardware and software are continuously updated to ensure optimal performance. Our comprehensive range of services particularly includes the following areas of expertise:

Our test benches have the following specifications:

  • Max. Torque: +/- 8.000 N
  • Nominal Torque: +/- 4.000 N
  • Max. Speed: 2.800 RPM
  • Accuracy Class: 0.1%
  • Max. Pressure: 200 bar
  • Pressure Rise: 1600 bar/s (max. applied pressure)
  • Inertias
  • Base Inertia: 15 kgm2
  • SM1: 30 kgm2
  • SM2: 60 kgm2

Our Services in Brake Testing

  • Brake Disc Wear
  • Brake Pad Wear
  • Camera Surveillance during the Testing Process

General Wear Test

Performance Approval

  • Load Limit
  • Crack
  • Shielding
 

Functional Approval

  • AK-Master
  • AMS Braking Distance
  • Brake Performance
  • Grossglockner Pass Descent

Lifecycle Approval

  • Corrosion Test
  • Wear Test
  • Endurance Test
  • Wet Testing

ZASU GROUP GMBH

With technical competence, consistent process optimization, and high innovation capability, we offer our customers efficient solutions with added value.

Contact us

Contact us today and find out how we can assist you with your industrial challenges. We stand by your side with our competence and commitment, developing efficient solutions for your business in collaboration with you.

    Contact us

    Reach out to us today and discover how we can help you with your industrial challenges. We are here with our competence and commitment to assist you and jointly develop efficient solutions for your company.